Delumpers: How Machinery Makes Your Projects Efficient
A lump breaker can help you to streamline your operation.
Aggregate, mining, and mineral processing plants all have something in common. They need to break down raw materials as part of the production process.
These facilities collect, harvest, and mine raw materials. They must refashion them into something closer to the final product. Here is where these facilities take advantage of delumping machinery.
Delumpers are an important part of full circuit material handling. However, you can also use delumping equipment to run teardown projects more efficiently.
To learn how delumping machinery can make your projects more efficient, keep reading.
The Basics of Delumpers
In the purest sense, a delumping machine reduces the size of materials into smaller pieces. It’s heavy machinery intended for industrial applications.
You’ll typically see a delumper machine used in a material handling plant. For example, a rock delumper crusher uses a massive amount of force. It will pressurize materials until they break or separate.
Manufacturers make the lumping equipment with heavy plates or jaws. These devices apply pressure to the material that workers feed into a chamber.
Some delumping equipment is small and portable. However, other machines are massive and permanent installations in a facility.
Along with a delumper, you’ll usually see a range of other industrial equipment. This equipment might include conveyors, delumper crushers, or screening machines.
As an example, you’ll see this kind of set up at a rock quarry or mineral processing plant. The plants use these kinds of combinations of heavy equipment to turn raw materials into marketable goods. However, you can use the same equipment to make processing teardown materials more efficient.
Durable plating or jaws are the primary components of most of the delumping equipment designed for this purpose. Operators feed raw materials into the delumper crusher using excavation equipment.
The plates move together and reduce the size of the debris. As they move up and down, they create enough force and pressure to reduce the size of teardown material significantly.
Some operations use multiple delumper crushers to minimize the size of raw materials. Not all delumper crushers can handle large pieces of debris. For this reason, an outfit might use a large, heavy-duty delumper crusher for the first stage of the delumping process.
Types of Delumping Equipment
There are many kinds of delumpers available. For example, Franklin Miller delumper equipment is available in a range of lump breaker configurations. These delumpers can process from 50 pounds to 1,000 tons of material an hour.
You can have a delumper constructed to meet any teardown application. For example, you can requisition a delumper that handles special materials.
Alternatively, you might order a specified size needed for your application. You can also incorporate design features that make your delumper easy to maintain.
As an example, you can have a delumper created that bypasses the screening process. Instead, this kind of delumper will use specially designed teeth mounted on a smooth, rotating drum. The teeth will intermesh with sizing combs that reduce debris size without over-grinding or excessive heat.
Alternatively, you may need a more precise delumper crusher. This kind of delumper machine might feature a direct gear drive for smooth, quiet operation.
On the other hand, you might need a more rugged delumping processor. This kind of delumper features robust construction with heavy plates and channels. This kind of heavy-duty construction is ideal for long-lasting, dependable service.
Finally, you might need an ultra-heavy-duty delumper. This kind of delumping technology will typically feature powerful multi-shaft delumper crushers.
An ultra-heavy-duty delumper might also have other features. For example, the manufacturer may also mount teeth in a staggered pattern to ensure smooth, continuous operation. This feature will also provide reduced power consumption and the optimal feeding of debris.
The Right Delumper Equipment for the Job
If you search online, you might come across more options for delumper equipment than one person could ever evaluate. However, on closer inspection, you may find it tough to find equipment that’s just right for your application.
Some delumpers might prove too large for your needs. Others might prove too small and light-duty to handle your application. Instead of searching online for delumper equipment, start your research by assessing the needs of your operation.
Ultimately, you may need a custom solution. Accordingly, it makes sense to start with the problem that you need to solve.
One processing plant, for example, had a problem with raw debris clogging their equipment. To stay in business, they needed a solution.
The materials that they were charged with processing caused regular downtime. The downtime interrupted the production process and created a massive mess that workers had to clean up every time there was a problem.
As a result, the plant called on engineers to create a delumper for their specific application. The result was a delumper that had a throughput capability that exceeded anything available on the market.
The company also requisitioned a delumper that was easy to maintain. In the end, the custom delumper help to increase productivity greatly at the plant.
Choosing the Right Delumper
Regardless of the kind of delumper that you need, the process of assessing your needs remains the same. It’s important to start by considering the material you need to process, rather than looking at equipment.
For example, you must consider the abrasiveness of materials. You must also consider the stickiness and moisture content of teardown materials.
You’ll also need to consider the amount of tonnage that you need to process. You must also consider the particle size and size distribution of materials.
It’s also important to consider what you need in terms of the size of the final crushed product. Now, you can start thinking about equipment requirements, such as motor size, drive types, and other features.
Operate More Efficiently With the Perfect Delumper!
For efficient operations, delumper equipment is the first step in a variety of material handling processes. Different jobs require different kinds of delumpers.
However, most delumping equipment works in the same fashion. It’s important that the delumper machine that you choose creates the desired end product.
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